Cables
Do You Know What Are Pros And Cons Of Direct Burial Wire And Armored Cable? Aug 23,2023

With impenetrable "armor", can be buried directly into the soil of the cable, have you ever seen? What do you know about direct burial cables and armored cables? These are two very popular types of cables. And do you know the relationship between the two? Today, let's unveil the mysterious veil of direct buried wire and armored wire.


Ⅰ. What is a direct burial wire?


Direct buried wire, which can be buried directly into the trench or use a vibratory plow buried underground photovoltaic cable. Direct burial is different from the pipe, trench tunnel these laying methods,  direct burial cable the laying without installing pipes. A directly buried cable structure is an additional steel belt or steel wire armored fiber optic cable, with resistance to external mechanical damage and soil erosion performance.




Ⅱ. What is armored cable?


Armored cable, also known as PVC insulated PVC sheathed steel armored power cables, simply put, it is in a photovoltaic cable with a layer of metal protection on the outside, to avoid the internal utility layer in the transportation and installation damage. Armored cable construction is armored plus a layer of insulation sheath, armored materials include steel tape, steel wire, copper tape, tinned steel wire, etc., their selection is mainly based on the customer's use of the environment and the requirements to choose.

SUNKEAN armored cable



. Advantages and disadvantages of direct buried wire


1. Pros of direct buried wire

A. Saving the cost of outdoor electrical works

The biggest advantage of direct buried wire is that there is no need to install the piping system and it is easy to lay, thus saving the cost of material and labor.
B. Easy and simple installation process

By bypassing conduit or pipe, direct burial cables also eliminate the limitations imposed by these structures. Direct burial wire reduces inflexibility in line routing and siting, making electrical design more efficient and adaptable.

SUNKEAN direct burial cable


C. Minimizing the threat of accidental contact

Direct burial wire minimizes the threat of accidental contact with the electrical elements, thereby increasing safety. With no external conduit or pipe, there are fewer exposed cables or hidden contact points. This reduces the chance of electric shock or electrocution, making direct burial lines a safer choice for outdoor electrical installations and widely used.

SUNKEAN Armored Cable TÜV 2PfG/2642 1500V DC Aluminum Core Direct Burial Wire is insulated and sheathed with cross-linked polyethylene compound (XLPO) and is suitable for a variety of harsh outdoor environments. It belongs to the category of direct buried cables that can be armored to protect against mechanical damage and rodent bites, and at the same time can be used without being sheathed in conduits. If you want to buy this product, please contact wendy@ske-tech.com.


2. Cons of direct buried wire

A. Inconvenient maintenance

The direct buried wire is buried deep in the soil, not as good as pipe cables to dig. If you want to maintain, you need to dig up the overburden, and it is only recommended to be used in places where maintenance is not a concern, or where this type of maintenance is acceptable. Direct burial is generally required to be padded with yellow sand. At the same time direct buried cable can not be laid to the same as the cable through the pipe, you can’t add some spare pipe, for future line maintenance and capacity increase, etc., to prepare.




B. Limited protection against physical stresses and shocks

The direct buried wire must also be protected from being crushed, and it is common practice to lay armored cables in a bed of sand so that stones do not press into the outer sheath of the cable. However, due to the different pressure conditions of outdoor electrical systems, bare direct buried cables in environments such as highways also need to be protected from crushing by installing conduits.
C. Additional moisture and corrosion protection may be required
Because of the lack of piping protection, plastic-coated aluminum tape (APL) moisture barrier, plastic-coated steel tape (PSP) reinforced moisture barrier, and water barrier materials for underground applications are required for direct burial cables.


. Advantages and disadvantages of armored cables


1. Prons of armored cables

A. Increased protection against physical damage and shock
Cables buried directly, without armor, are susceptible to sharp objects piercing the sheath and insulation, which may cause grounding accidents.
The cable plus armor layer can enhance the tensile strength, compressive strength, and other mechanical protection to extend the service life, but also more pressure-resistant than ordinary cables, there is a certain degree of resistance to external performance, to prevent the pressure of external objects on the cable damage.

At the same time, the armor layer can be grounded, playing a role in protecting the cable.




B. Moisture-proof, corrosion-proof, anti-environmental factors

An armored cable mechanical protection layer can be added to any structure of the cable to increase the mechanical strength of the cable and improve its anti-erosion ability. Be able to prevent rats from biting, not to make rats bite the cable through the armor resulting in power transmission problems. Also because the protective layer is hard, the material is waterproof and has the function of moisture and corrosion resistance.


C. Suitable for challenging outdoor environments
Armored cables are suitable for highways, roadsides, residential areas, parking lots, pedestrian streets, and other places under great pressure.
D. Suitable for direct burial
Armored cables can be used for direct burial without the need for pipe threading, which is inexpensive and very suitable for direct burial in rocky areas with high pressure.

2. Cons of armored cables
A. Relatively high cost
In common power cables, armored cable than non-armored cable market price is a little higher, because armored cable than non-armored cable more than a layer of protection, thereby protecting the cable from mechanical damage, corrosion of chemical gases, etc, the natural price is more expensive; however, armored power cables are generally used in high-rise buildings, the general indoor places do not need to armored cable.
B. Limited flexibility and bending capacity
The hard outer shell of armored cables is somewhat rigid, and the flexibility and bending ability is greatly reduced compared to non-armored cables.


V. How to choose direct burial wire or armored cable safely?


1. Does direct buried need to be Armoured?

Yes, direct buried generally uses armored cable. In the armored cable metal sheath ends to be reliable grounding, grounding resistance shall not be greater than 10 Ω.

2. Can the armored cable be directly buried?
Yes, all armored cables can be directly buried. In addition to the need for direct burial, cable trench tunnel laying also needs to use armored cable.

The directly buried wire is generally compared with the pipeline cable, and the armored cable is generally compared with the non-armored cable and is classified by two different aspects of the cable. Direct burial cable is generally compared with the pipeline cable, and the armored cable is generally compared with the non-armored cable and is classified by two different aspects of the cable.



3. How to choose direct burial cable or armored wire safely?

Direct burial laying, needs to consider whether the cable is vulnerable to external impacts and leads to damage.
A. If it will not be subjected to large impact, direct laying is possible. Choose the general direct burial wire can be.
B. If may be subject to some relatively large impact, but the intensity can be controlled within a certain range, you can consider armored direct burial cable.

C. If the external force is greater, it is necessary to use the protective casing, this in the local (such as through the highway place) set can be.


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